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A3 Report
1A. OPPORTUNITY: banff吊机改善Crane improvement lifting efficiency Team Member
Names
Site/Plant: SF02 Line Date:2019/4/1
Group/Workcell/Site: HP _RI Annual Savings (US$):$0
1B. CLARIFY THE PROBLEM: PLAN 5 & 6. DEVELOP & IMPLEMENT COUNTERMEASURES: DO
为让员工操作舒适不易疲劳 ,同时也响应EHS,提高安全系数 所以对
一些设备进行修改和改善 。
Key metric to impact: Root Cause Selected Countermeasure Owner Target Finish
安全隐患
吊机手柄和开
关位置设计过
低需重新设计
联系供应商进行修改吊机手柄和开关位置 ,进行
上移动。 4月1日 4月1日
Problem Identification
What:
Where: SF02 line
When: 4月1日
How much: /
/ / / / /
2B.REAKDOWN THE PROBLEM: PLAN
Waste(s) Identified
/ / / / /
Transportation
Inventory
Motion
Waiting 7. EVALUATE RESULTS: CHECK
Ovreproduction How does the result compare to target? How well did the countermeasure (s) work?
Overprocessing
Defects V
Skills Unused V
3. SET A TARGET (The challenge): PLAN
4. ANALYZE THE ROOT CAUSE: PLAN
8. STANDARDIZE: ACT
Means of Standardization:
Process Audits:
Next challenge:
Continue to improve other safety hazards.
Sharing with others:
How and with whom has this project been shared?
Share the improvement to other parts of the company, such as molding,painting,assembly .
Lessons Learned:
List key lessons learned from this project
Timely inspection of production equipment and maintenance,cleaning is the key to ensure the normal operation.
Improve banff 吊机 from 8 to 6 by 2019/4/16 .(EHS要求)
What Current
Target
When
Standard Work [ ⅴ] Visual Aids [ ] Global Document /Procedures [ ] Training [ ⅴ] Other [ ]
LPA [ ] TPM Checklist [ ] 5S Audit [ ] Other [ ⅴ ]
Saving:0
Before:员工使用吊机时,需
要弯腰&蹲下操作 ,一旦机器
故障,按上升开关易伤到自己。
After:员工操作吊机舒适
不需要弯腰操作,并提升
搬运时间。
Machine
Methods
1.吊机手柄,开关位
置设计过低
1.操作手法有安全
隐患
Man
Environment
1.不使用劳保用品
1.身高不一致
员工操作banff
吊机易疲劳及不
安全